Pulling Lube Products 

Network Loop Lubricant

F - Communications Cable Pulling Lubricant

J - High Performance Cable Pulling Lubricant

Front End Pack Cable Lubrication System

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SILICONE-ENHANCED

Network Loop™
Lubricant

Cable Pulling Lubricant

Network Loop® Lube -- A Pourable, Silicone-Enhanced Cable Pulling Lubricant For Communications Cabling Installations, Fiber Optics, Outside Plant, Coaxial, Wiring, CATV, Copper, Innerduct, Optical, Tension and Friction Reduction, Underground Conduits.
 

Network Loop™ Lube is a liquid lubricant formulated for the unique requirements of network cabling. Network Loop™ Lube is a silicone enhanced, high performance lubricant recommended for use with all types of communication cable, including copper, fiber optic, and coaxial. Network Loop™ Lube is a clean, slow-drying pulling compound that offers superior friction reduction and universal compatibility on all known communication cable types, including low density polyethylene. It coats evenly and clings well to cable.

FEATURES

  • Silicone Enhanced for Superior Friction Reduction
  • Pourable for Easy Application
  • Suitable for Silicone-lined and Prelubricated Ducts
  • Temperature Stable
  • An Economical Silicone Choice
  • Cable Compatible -- Will Not Stress Crack PE
  • High Cling Factor
  • Clean and Non-Staining
CATALOG NUMBERS
Package Size Product Number
5-gal pail (19 liters) NL-640
1-gal jug (3.8 liters) NL-128


For maximum performing silicone-based lubes, consider Polywater® Plus Silicone™.

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PROVEN

Polywater® Lubricant F

Fiber Optic Cable Lubricant

For Fiber & Other
Communications Cable

Polywater® F Communications Cable Pulling Lubricant -- Pourable Lube For Fiber Optics, Outside Plant, Premises, Coaxial, Category 5 Wiring, Cabling, CATV, Twisted Pair, LANs, Copper, Innerduct, Optical, Tension, Friction Reduction, Installing Wires in Underground Conduits

 
  • Easy To Pour Into Innerducts and Feeder Tubes

  • Superior Friction Reduction for Lower Tension Pulls

  • Compatible With Cable Jackets, Including PE Types

  • Proven in Installation of Over 25,000 Sheath km of Fiber Cable
 
  • Lubrication System Available for Easy Application

  • Wets Out and Covers PE Jackets to Thoroughly Lubricate Long Pulls

  • Slow Drying With Lubricious Residue for Lasting Lubrication

  • Available in Cold Weather (Non-Freezing) Formula

Polywater® Lubricant F is a high performance, pourable liquid lubricant recommended for long, difficult, lightguide cable pulls. It is slow drying and leaves a lubricating film after its waterbase has evaporated. Polywater® Lubricant F will not stress crack low density polyethylene. It is compatible with all types of cable jackets.

Polywater® Lubricant WF (winter grade) has the same characteristics as Polywater® Lubricant F and is specially formulated for use in temperatures as low as -20°F (-30°C).


CATALOG NUMBERS
Package Size Lubricant F® Lubricant WF®
55-gal drum (208 l) F-Drum WF-Drum
5-gal pail (18.9 l) F-640 WF-640
2-1/2 gal jug (9.6 l) F-320 WF-320
1-gal pail (3.8 l) F-128 WF-128
1-quart squeeze bottle (.95 l) F-35 WF-35


SPECIFICATIONS

  1. Lubricity: Low Shear (straight conduit sections): LDPE-jacketed cable on LDPE innerduct at .15 lbs./ft. (2.2 N/m) (weight of cable) sidewall force, coefficient of static friction <.15.

    High Shear (bent conduit sections): LDPE-jacketed cable on LDPE innerduct at 200 lbs./ft. (2.91 kN/m) sidewall force, coefficient of static friction <.12.
  2. Percent non-volatile solids: 4.5 to 5.5%
  3. Appearance: Transparent to slightly opaque, orange-colored, stringy liquid material
  4. Temperature use range: 20°F to 110°F (-5°C to 45°C)
  5. pH: 8.0 to 9.5
  6. Cable compatibility: No deleterious effects on physical or electrical properties of cable jackets.
  7. Polyethylene stress cracking: No stress cracking on LDPE cable jacket when tested by ASTMD1693.
  8. Temperature stability: No more than a 20% change in Brookfield viscosity from 40°F to 100°F (5°C to 40°C). No phase-out after five freeze/thaw cycles or 24-hour exposure at 120°F (50°C).
  9. Toxicity: Non-toxic and non-sensitizing. Industrial use only.
  10. Flammability: Lubricant has no flash point and dried residue is non-flammable.
  11. Cleanup: Complete cleanup possible with water.


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PROVEN

Polywater® Lubricant J


High Performance
Wire & Cable Pulling Lubricant

For Heavy Cable Installations

Specification Grade Lube For High-Voltage Electrical Wiring, Cabling, Tension & Friction Reduction, Installing all Wire Types in any Conduits, Ducts, or Raceways


  • Maximum Friction Reduction
  • Clean and Non-Staining
  • High Cling Factor
  • Compatible With All Cables
  • Application System
  • Temperature Stable
  • UL and CSA Listed
  • Non-Combustible Residue
  • Available in Cold Weather (Non-Freezing) Formula
  • Available in Pourable (Liquid) Formula
  • Specification Grade

Polywater® Lubricant J is a high performance, clean, slow-drying, water-based gel lubricant. Lubricant J provides maximum tension reduction in all types of cable pulling. It is especially recommended for long pulls, multiple-bend pulls and pulls in a hot environment. Lubricant J dries to form a thin lubricating film which retains its lubricity for months after use.

Polywater® Lubricant J is a specification-grade lubricant that does not promote flame propagation when used with fire-retardant cables and systems. It is harmless to humans, environmentally safe, compatible with all cable jacket materials, and can be easily applied as part of the unique Polywater® Lubricant Application System.

Polywater® Lubricant WJ (winter grade) has the same characteristics as Polywater® Lubricant J and is specially formulated for use in temperatures as low as -20°F (-30°C).

Front End Pack™ A conduit-sized polyethylene bag of lubricant. The Front End Pack™ travels through the conduit on the winch line prelubricating the conduit ahead of the cable being pulled.

CATALOG NUMBERS
Package Size Lubricant J® Lubricant WJ®
55-gal drum (208 l) J-Drum WJ-Drum
5-gal pail (18.9 l) J-640 WJ-640
1-gal pail (3.8 l) J-128 WJ-128
1/2-gal FEP™ in 5-gal pail (1.9 l) J-110 WJ-110
1-quart FEP™ in 5-gal pail (.95 l) J-99 WJ-99
1/2-gal FEP™ in corrugated carton (1.9 l) J-55 WJ-55
1-quart squeeze bottle (.95 l) J-35 WJ-35
1-quart FEP™ in corrugated carton (.95 l) J-27 WJ-27


SPECIFICATIONS

  1. Lubricity: PVC or LDPE-jacketed cable on PVC conduit at 200 lbs/ft (2.91 kN/m) normal pressure; coefficient of dynamic fiction <.15

    PVC or LDPE-jacketed cable on HDPE innerduct at 200 lbs/ft (2.9 kN/m) normal pressure; coefficient of dynamic friction <.15
  2. Percent non-volatile solids: 3.5 to 5.5%
  3. Appearance: Thick, cream colored gel material
  4. Wax, grease and silicone content: none
  5. Temperature use range: 20°F to 120°F (-5°C to 50°C) for Polywater® Lubricant J, -20°F to 120°F (-30°C to 50°C) for Polywater® Lubricant WJ (winter grade).
  6. pH: 7.5 to 9.0
  7. Cable compatibility: No deleterious effects on physical or electrical properties of cable jackets.
  8. Polyethylene stress cracking: No stress cracking on LDPE cable jacket when tested by ASTM D1693.
  9. Cling factor: Twelve inches (30 cm) of a one-inch (2.5 cm) diameter cable will hold at least 75 grams of lubricant for one minute when held vertically (at 70°F/20°C).
  10. Temperature stability: No more than 20% change in Brookfield viscosity from 40°F to 100°F (5°C to 40°C). No phase-out after five freeze/thaw cycles or 24-hour exposure at 120°F (50°C).
  11. Toxicity: Non-toxic and non-sensitizing. Industrial use only.
  12. Cleanup: Complete cleanup possible with water.
  13. Flammability: Lubricant has no flash point and dried residue is non-flammable.

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Front End Pack® Bags -- A Cable Pulling Lubrication System That Supplements or Eliminates Hand Application of Lube During Wire Installations.

FRONT END PACK

Cable Lubricating System

Front End Pack™ Bags -- A Cable Pulling Lubrication System That Supplements or Eliminates Hand Application of Lube During Wire Installations.

The Polywater® Front End Pack™ is a plastic, lubricant-filled bag. It lubricates ahead of the cable during the pull. It eliminates the need for hand application in many pulls. Proper Front End Pack™ use lubricates far down the conduit where normal lubrication is inadequate.

SIZES
Two different sizes are available. Both contain Polywater® J High Performance Cable Lubricant.

  • A one-quart pack (cat# J-27, or WJ-27 for winter-grade) for use in 2" and 3" conduits. The one-quart pack is 1¾" in diameter by 24" long.

  • A half-gallon pack (cat# J-55, or WJ-55 for winter-grade) for use in 3½" and larger conduits. The half-gallon pack is 3" in diameter by 14" long.

QUANTITIES
When only Front End Packs™ are used for a pull, the number of packs recommended for a pull is:

                          N = 0.003 x T x L x D

           Where:    N = Number of packs required
                     T = 1 for J-55 packs (half-gallon size)
                               or 
			 2 for J-27 packs (one-quart size)
                     L = Length of pull in feet
                     D = Nominal I.D. of conduit in inches

The quantity appropriate for a difficult pull may be up to +50% above this average, depending on conduit fill, conduit type and condition, number of bends, and pulling environment.

GENERAL USE
1) Attach Front End Pack(s)™ to the winch rope in front of the cable. Fasten with tape or a cable tie inserted through the rope strands, and tighten behind the metal clip.

Figure 1.

2) For pulls requiring multiple Front End Packs™, the packs should be attached to the winch rope in tandem.

Figure 2.

3) Start the pull and slit open the entire length of the pack(s) with a sharp knife just as each pack enters the conduit.

Figure 3.

4) The opened Front End Packs™ will deposit Polywater® J Lubricant in front of the cable as it is pulled through the conduit.

Figure 4.

5) Throw away the empty Front End Pack™ bags at the end of the pull.

Figure 5.

OPTIONAL USE METHOD
1) Cut off the end of the Front End Pack™ behind the metal clip.

2) Slide the Front End Pack™ into the conduit (open end first) in front of the cable.

Figure 6.

3) Cut the back end wide open.

4) Repeat with as many Front End Packs™ as needed.

5) Start the pull. The advancing cable will push the Front End Packs™ through the conduit.

Figure 7.

LONGER PULLS
For long, difficult pulls, Front End Packs™ should be supplemented with direct lubrication on the middle portion of the cable.

Front End Packs™ may be used for direct lubrication by poking a hole in the pack and squeezing lubricant directly onto the moving cable.

Another good method for longer pulls is to prelube the conduit from the pulling end as the winch rope is pulled in from that end. The bags are attached to the rope as described above. This lubricates the end of the cable pull.

ADVANTAGES
Save Manpower. Direct (hand) lubrication of the cable is often unnecessary with Front End Pack™ use, so this means one less person for many pulls.

Easier Pulls. Superior lubrication occurs because the Front End Pack™ delivers lube far into long conduit runs where friction reduction is most needed and most often missed.

Controlled Lubricant Usage. Measured quantities of lube can be used for the pull, not the variable usage typical of hand application. Plus, all lubricant is in the conduit and functioning.

Less Mess. It's no longer necessary to hand dip and slop lubricant all over the floor, junction box, or pulling crew. It's in the conduit where it belongs.

Proven System. Front End Packs™ have been used successfully on tens of thousands of pulls for over fifteen years. Many large utilities use nothing else.

Economical. Convenience and reduction of waste combine to make this package a money saver.

 

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ADAPT Australia P/L.

 

11 - 19 Global Drive, Tullamarine 3043, Victoria. Australia.

A.B.N. 48 056 872 970

Phone ** 61 3 9330 0666

Fax     ** 61 3 9330 0777

email  enquiries@adaptaust.com.au